Arc Flash Wear
Resources 01


The Elements of Comfort: Breathability, moisture-wicking, fabric texture and weight, fit and stretch.




It is customary for PPE hazard risk assessment to encounter the two conflicting issues of safety versus comfort. Textile comfort is normally a high priority since exposure to radiant heat is a common workplace hazard, however the choice of comfort, often regarded simply as textile weight, can in some cases compromise the desired level of protection. One criterion opposing comfort is that the level of protection typically rests in a textile's weight and composition and in general, heavier weights will provide better insulation from heat transfer. End users therefore face the dilemma of deciding two very important but conflicting issues when installing FR PPE programs. 

Certain textiles might not be capable of providing simultaneous protection against potential hazards in which case additional solutions, such as primary protection and/or layered systems should be considered. This level of protection usually applies when workers regularly move between areas where primary over secondary protection is required. However, when using layered systems for protection against electric arc, it should be noted that the arc ratings of the individual layers cannot be simply added together, since in some cases, layering can actually decrease the total protection. The only way to use a layering system to achieve protection is to conduct a multi-layer arc flash hazard assessment. In other instances, non-melting FR undergarments can be worn under FR workwear to increase thermal insulation and protection from electric arc and flash fire exposure.

MP3 Yellow Jacket w Collar Zip-in for Liner/Fall Protection Access/Non-conductive Front Zipper
MP3 Yellow Jacket w Collar Zip-in for Liner/Fall Protection Access/Non-conductive Front Zipper

FR and AR workwear selection must be based on the probable worst case exposure for a workplace task. When body burn injury is reduced, the survival rate of burn victims is significantly increased and the ability to preserve the victim's quality of life is greatly enhanced.


The air permeability of an FR fabric, or the ability for air to pass through it, has been a key breakthrough in creating more comfortable fabrics. PPE made with less breathable material trap heat close to the body and insulate the wearer, which might be desirable in very cold working conditions, but in most cases, wearers are looking to reduce the risk of heat stress. Breathability in fabric allows the wearer's body to regulate itself the way nature intended, letting body heat radiate out through the fabric.

Moisture wicking fabric is commonly used in industrial workwear because the material is designed to draw moisture away from the skin and out to the exterior of the fabric. It is much easier for the moisture to evaporate on the surface of the fabric than when it is trapped between the garment and the skin. Wicking fabrics are woven in such a way that the moisture is forced into and through the gaps in the weave so it can find the outer shell of the material. The weave itself makes the material highly permeable. 

Moisture wicking fabric keeps workers comfortable and dry while performing hard physical work. In addition, moisture wicking fabric can also be important in the prevention of hypothermia. When workers work outdoors in cold weather they have to wear warm clothing, often in layers. Once they begin working however, their bodies heat up and they may begin to perspire. 

Shutterstock 1326533564
Shutterstock 1326533564

When a worker begins to 'slow down', perspiration cools or in very low temperatures, freezes on the skin, leading to the worker becoming very cold, very quickly. For example, wearing a wet undershirt in below-freezing temperatures would not only be very uncomfortable but it could also cause serious illness or perhaps even death. When moisture wicking fabric draws perspiration to the surface of the material, this problem is largely avoided.  



ASTM E96Standard Test Methods for Water Vapour Transmission of Materials
ASTM F1868Standard Test Method for Thermal and Evaporative Resistance of Clothing Materials Using a Sweating Hot Plate